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Almost three million vehicles are being recalled by Tesla in China. Not because of the motor, not the battery, not the software that drives itself. Because of the door handle - more precisely, because passengers cannot find the manual one when the power goes out.
And it is not only Tesla. Eleven manufacturers in China are announcing recalls for the same problem simultaneously, among them Xiaomi, Xpeng and Geely's brands - Zeekr and Lynk & Co. Nine of them, Tesla included, will stick labels inside the vehicle to show people where the emergency handle is. All eleven will also release a software update.
Pause for a moment on that solution. Three million cars are being recalled in order to receive - a sticker. That is an admission that the design is so unclear it needs an instruction glued to the exact spot a person will reach for at the moment the car is on fire.
How did we get here? Electronic locks were introduced by Tesla itself and the others copied it quickly. You unlock with a phone, tap a card, the handle sits flush with the door and the car looks like a sculpture. But electronics fail in a crash. So every manufacturer also fits a manual handle - and that is precisely the one hidden behind a panel, under the carpet or in a place no sane person would guess while panicking.
China is not hesitating. After a two-year analysis, it announced in February that from 2027 it is banning hidden electronic exterior handles. In the US, the top vehicle safety regulator opened an investigation into Tesla's system only after journalists brought the problem to the surface, and one lawmaker proposed a bill requiring handles to be "intuitive to use and easily accessible to the passenger". A sentence that had to be written into law - because the industry did not arrive at it on its own.
Tesla is not alone. Buyers and employees of Rivian complained last year that the manual handle on the R1 model requires removing a panel and pulling a cable; the company then moved it somewhere more accessible on the cheaper R2. In 2025 Ford briefly halted sales of the Mustang Mach-E and recalled vehicles over the same type of fault.
Tesla says it is working on redesigning the handles. So the problem is acknowledged. All that remains is the question no manufacturer answers out loud: how many years were these cars on the road before somebody worked out what happens when the door refuses to open?
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